Description
3BSE081636R1 ABB PM862K02 Redundant Processor Unit
The PM862K02 3BSE081636R1, a redundant processor unit used in the AC 800M family of rail-mounted modules. The product ID is 3BSE081636R1, and the ABB Type Designation is PM862K02. The package includes two PM862 CPUs, two TP830 baseplates, two TB807 ModuleBus terminators, one TK850 CEX-bus extension cable, and one TK851 RCU-Link cable. The controller has a CPU board containing the microprocessor and RAM memory, a real-time clock, LED indicators, INIT push button, and a CompactFlash interface. The baseplate of the PM862 controller has two RJ45 Ethernet ports (CN1, CN2) for connection to the Control Network, and two RJ45 serial ports (COM3, COM4). One of the serial ports (COM3) is an RS-232C port with modem control signals, whereas the other port (COM4) is isolated and used for the connection of a configuration tool. The controller supports CPU redundancy for higher availability (CPU, CEX-Bus, communication interfaces and S800 I/O). The PM862K02 is a controller that is part of the AC 800M family of rail-mounted modules. The controller has a range of features and benefits, including ISA Secure certification, reliability, and simple fault diagnosis procedures. The PM862K02 is modular, which allows for gradual expansion. The controller has an IP20 level of protection and does not require a shell. It can be configured using the 800xA control builder and has full EMC certification. The PM862K02 uses a pair of segmented CEX-Bus BC810/BC820, and its hardware is based on the best communication connection standards such as Ethernet and PROFIBUS DP. The controller has built-in redundant Ethernet communication ports. The PM862K02 has a width of 119 mm (4.7 in.), a height of 186 mm (7.3 in.), and a depth of 135 mm (5.3 in.). The K01 weighs 1200 g (2.6 lbs), and the K02 weighs 2900 g (6.4 lbs), including the base. The PM862K02 controller has a simple DIN rail attachment/detachment procedure that uses a unique slide and lock mechanism. All baseplates are provided with a unique Ethernet address that provides every CPU with a hardware identity. The address can be found on the Ethernet address label attached to the TP830 baseplate. The software package includes two PM862 CPUs, two TP830 baseplates, two TB807 ModuleBus terminators, one TK850 CEX-bus extension cable, one TK851 RCU-Link cable, and two batteries for memory backup (4943013-6), one for each controller.
| Article number | 3BSE081636R1 (PM862K02) |
| Redundancy | Yes |
| High Integrity | No |
| Clock Frequency | 67 Mhz |
| Performance, 1000 boolean operations | 0.18 ms |
| Performance | 0.18 ms |
| Memory | 32 MB |
| RAM available for application | 23.521 MB |
| Processor type | MPC866 |
| Switch over time in red. conf. | max 10 ms |
| No. of applications per controller | 32 |
| No. of programs per application | 64 |
| No. of diagrams per application | 128 |
| No. of tasks per controller | 32 |
| Number of different cycle times | 32 |
| Cycle time per application programs | Down to 1 ms |
| Flash PROM for firmware storage | 4 MB |
| Power supply | 24 V d.c. (19.2-30 V d.c.) |
| Power consumption +24 V typ/max | 210 / 360 mA |
| Power dissipation typ. | 5.1 W (8.6 W max) |
| Redundant power supply status input | Yes |
| Built-in back-up battery | Lithium, 3.6V |
| Clock synchronization | 1 ms between AC 800M controllers by CNCP protocol |
| Event queue in controller per OPC client | Up to 3000 events |
| AC 800M transm. speed to OPC server | 36-86 events/sec, 113-143 data messages/sec |
| Comm. modules on CEX bus | 12 |
| Supply current on CEX bus | Max 2.4 A |
| I/O clusters on Modulebus with non-red. CPU | 1 electrical + 7 optical |
| I/O clusters on Modulebus with red. CPU | 7 optical |
| I/O capacity on Modulebus | Max 96 (single PM862) or 84 (red. PM862) I/O modules |
| Modulebus scan rate | 0 - 100 ms (actual time depending on number of I/O modules) |
| Supply current on Electrical Modulebus | 24 V : max 1.0 A 5 V : max 1.5 A |
| Ethernet channels | 2 |
| Ethernet interface | Ethernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole) |
| Control Network protocol | MMS (Manufacturing Message Service) and IAC (Inter Application Communication) |
| Recommended Control Network backbone | 100 Mbit/s switched Ethernet |
| Real-time clock stability | 100 ppm (approx. 1 h/year) |
| RS-232C interface | 2 (one general, 1 for service tool) |
| RS-232C interface (COM3) (non red. only) | RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support |
| RS-232C interface (COM4) (non red. only) | RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support |
| Temperature, Operating | +5 to +55 °C (+41 to +131 °F) |
| Temperature, Storage | -40 to +70 °C (-40 to +158 °F) |
| Temperature changes | 3 °C/minutes according to IEC/EN 61131-2 |
| Pollution degree | Degree 2 according to IEC/EN 61131-2 |
| Corrosion protection | G3 compliant to ISA 71.04 |
| Relative humidity | 5 to 95 %, non-condensing |
| Emitted noise | < 55 dB (A) |
| Vibration | 10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration |
| Rated Isolation Voltage | 500 V a.c. |
| Dielectric test voltage | 50 V |
| Protection class | IP20 according to EN 60529, IEC 529 |
| Altitude | 2000 m according to IEC/EN 61131-2 |
| Emission & Immunity | EN 61000-6-4, EN 61000-6-2 |
| Environmental conditions | Industrial |
| CE Mark | Yes |
| Electrical Safety | EN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201 |
| Hazardous location | cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X |
| ISA Secure certified | Yes |
| Marine certificates | DNV-GL |
| TUV Approval | No |
| RoHS compliance | EN 50581:2012 |
| WEEE compliance | DIRECTIVE/2012/19/EU |
| Width | 119 mm (4.7 in.) |
| Height | 186 mm (7.3 in.) |
| Depth | 135 mm (5.3 in.) |
| Weight (including base) | K01 1200 g (2.6 lbs) / K02 2900 g (6.4 lbs) |
One year warranty, special discount after sale
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